Description
6″ AllSports Long Travel Lift Kit for Club Car DS
Turn your Club Car DS into a significantly more capable machine with the AllSports 6″ Long Travel Lift Kit.
Unlike a conventional lift kit designed primarily to increase ride height, a long-travel suspension is built to improve how the suspension actually works.
This premium system combines a full 6 inches of lift height with over 8 inches of suspension travel, allowing the front suspension to move through a considerably greater range while absorbing bumps and uneven terrain more effectively.
True independent A-arms, adjustable performance shocks, heavy-duty ball joints, precise alignment capability, and underbody protection make this an ideal foundation for customers building a serious recreational, utility, or off-road-inspired Club Car DS.
Choose the Correct Dust Cap Configuration
Club Car used different front hub dust-cap designs during DS production, so this listing includes two year-specific configurations.
Silver Metal Dust Caps โ 1997-2003.5
Choose this option for Club Car DS models equipped with the earlier silver metal dust-cap design.
Typical application:
- Club Car DS
- 1997 through 2003.5
- Silver / metal front hub dust caps
Black Plastic Dust Caps โ 2003.5-Up
Choose this option for later Club Car DS models equipped with black plastic dust caps.
Typical application:
- Club Car DS
- 2003.5-Up
- Black / plastic front hub dust caps
Not Sure Which Version You Have?
Because 2003 is a transition year, we recommend checking the actual front hub dust caps rather than selecting solely by model year.
If your cart falls near the 2003/2003.5 transition, identify whether the dust caps are:
- Silver metal
- Black plastic
This provides the simplest way to select the correct lift configuration.
Why Choose a Long Travel Suspension?
A standard lift kit primarily creates additional height.
A long travel suspension adds height while also dramatically increasing usable suspension movement.
This gives the cart better ability to absorb uneven terrain while keeping the tires in contact with the ground.
Long travel suspension is especially beneficial for:
- Recreational driving
- Trails
- Uneven terrain
- Hunting carts
- Campgrounds
- Rural properties
- Utility carts
- Rough access roads
- Performance-oriented custom builds
For customers who prioritize suspension performance and ride quality rather than simply achieving a lifted appearance, long travel is the premium option.
Over 8 Inches of Suspension Travel
The AllSports system provides over 8 inches of suspension travel.
That additional movement allows the suspension to better respond as the terrain changes beneath the cart.
Benefits can include:
- Better bump absorption
- Improved tire contact over uneven terrain
- Greater suspension articulation
- More controlled handling
- Improved ride quality
- Increased capability on rough surfaces
This is a substantial upgrade over the limited suspension movement of a factory Club Car DS.
True Independent A-Arm Front Suspension
The front suspension uses a true independent A-arm design, allowing each front wheel to respond independently to terrain.
This design provides:
- Increased suspension articulation
- Better terrain control
- Improved wheel movement
- Increased front-end strength
- More precise suspension geometry
- Better performance on rough surfaces
The result is a suspension system designed around both ride height and actual suspension performance.
Fully Adjustable Performance Shocks
The AllSports long travel system includes fully adjustable performance shocks.
Adjustability allows the suspension to be better matched to your cart, driving conditions, and intended use.
That can be especially valuable on carts equipped with:
- Rear seats
- Larger wheels and tires
- Additional accessories
- Utility equipment
- Heavier battery systems
- Performance upgrades
A properly adjusted suspension can help provide a smoother and more controlled ride across a variety of terrain.
Heavy-Duty 5/8″ Teflon-Lined Ball Joints
Long-travel suspension places significant demands on the front-end components.
AllSports addresses this with rugged 5/8″ Teflon-lined ball joints designed for demanding applications.
These upgraded components provide the strength and durability needed for:
- Increased suspension movement
- Larger tires
- Uneven terrain
- Recreational use
- Heavier custom builds
The heavy-duty ball joints are an important distinction between this premium long-travel system and lighter-duty suspension kits.
Fully Adjustable Toe & Camber
A suspension system with this much additional travel and ride height requires proper alignment capability.
The AllSports system includes fully adjustable toe and camber, allowing the front suspension to be properly dialed in after installation.
Correct alignment helps improve:
- Tire wear
- Steering response
- Straight-line tracking
- Handling
- Stability
- Overall drivability
This adjustability is particularly valuable when running larger or wider aftermarket wheels and tires.
Genuine Club Car Steering Rack
The kit incorporates a genuine Club Car OEM steering rack for dependable steering performance.
Using a factory-quality steering component within the long-travel system helps maintain predictable steering characteristics while supporting the suspension’s increased range of movement.
Diamond-Plate Aluminum Skid Plate
Long travel suspension is often chosen for carts that encounter rougher terrain, making underbody protection especially valuable.
This kit includes a diamond-plate aluminum skid plate to help protect vulnerable components underneath the front of the cart.
Benefits include:
- Additional underbody protection
- Lightweight aluminum construction
- Rugged diamond-plate design
- Added protection against trail debris and small obstacles
Heavy-Duty Rear Suspension Setup
The rear of the lift uses a heavy-duty 4 U-bolt configuration on applicable models.
The rear suspension components work with the long-travel front end to create a balanced 6″ lifted stance.
Early Gas Cart Note
The manufacturer notes that 1982-1996 Club Car DS gas models use a two U-bolt rear-end design.
Because the standard selectable dust-cap variations on this listing begin with 1997 applications, customers with an earlier DS should verify their configuration before ordering.
Designed for Tight, Controlled Handling
One of the challenges with some long-travel kits is excessive suspension width.
The AllSports design places particular emphasis on maintaining a narrow track width and tight turning characteristics, helping preserve maneuverability despite the substantially upgraded suspension.
That’s especially useful for carts used on:
- Narrow trails
- Residential properties
- Campgrounds
- Wooded terrain
- Tight recreational areas
Accommodates Up to 23″ Tires
The 6″ long travel system accommodates wheel-and-tire combinations up to:
- 23″ x 11″ tires
- On 14″ wheels
Wheel Requirements
- Minimum wheel diameter: 10″
- Offset wheels are required
Proper wheel offset is important to provide clearance around the long-travel A-arms and steering components.
Actual clearance can vary depending on:
- Wheel width
- Wheel offset
- Tire manufacturer
- Actual tire dimensions
- Suspension settings
- Passenger load
- Other aftermarket modifications
Always verify steering and suspension clearance before regular operation.
6″ Lift Height with True Suspension Performance
This kit provides a full 6 inches of lift, giving the DS a dramatically taller stance and substantially more room beneath the cart.
Combined with larger tires, the additional ride height provides improved clearance over:
- Ruts
- Uneven terrain
- Gravel roads
- Grass
- Trail obstacles
- Driveway transitions
- Rough campground roads
- Rural property
Unlike a basic 6″ lift, however, the long-travel design also improves usable suspension movement.
Made in the USA 🇺🇸
The AllSports 6″ Long Travel Lift Kit is designed and manufactured in the United States.
For customers looking for a premium American-made suspension system rather than a basic economy lift, the combination of long-travel A-arms, adjustable shocks, heavy-duty ball joints, skid protection, and alignment capability makes this one of the most substantial suspension upgrades available for the Club Car DS.
Key Benefits
- Designed for Club Car DS applications
- Two dust-cap/year configurations
- Full 6″ lift height
- Over 8″ of suspension travel
- True independent A-arm suspension
- Fully adjustable performance shocks
- Fully adjustable toe and camber
- Heavy-duty 5/8″ Teflon-lined ball joints
- Genuine Club Car steering rack
- Diamond-plate aluminum skid plate
- Heavy-duty rear suspension setup
- Improved suspension articulation
- Enhanced ride quality
- Improved control over uneven terrain
- Increased ground clearance
- Additional wheel and tire clearance
- Designed for narrow track width and maneuverability
- Accommodates up to 23″ x 11″ tires on 14″ wheels
- No cutting required
- No welding required
- Made in the USA
Golf Cart Compatibility
Primary Applications
- Club Car DS
- 1997-Up applications covered by the selectable dust-cap configurations
Variation 1
Silver Metal Dust Caps
- 1997-2003.5
Variation 2
Black Plastic Dust Caps
- 2003.5-Up
Earlier DS Applications
The manufacturer also references earlier Club Car DS applications and specifically notes that 1982-1996 gas carts use a two U-bolt rear-end design.
If you have a pre-1997 Club Car DS, verify compatibility before ordering rather than choosing one of the later dust-cap variations.
Does Not Fit Without Verification
Do not assume compatibility with:
- Club Car Precedent
- Club Car Tempo
- Club Car Onward
- EZGO models
- Yamaha models
Separate AllSports lift systems are available for those platforms.
Recommended Wheel & Tire Setup
Maximum Fitment:
Minimum Wheel Size
Wheel Type
- Offset wheels required
The maximum published setup is 23 x 11-14, but smaller wheel-and-tire combinations may also be used as long as the required suspension clearance is maintained.
Always verify:
- Wheel offset
- Wheel width
- Tire dimensions
- Steering clearance
- Suspension clearance
before regular operation.
Installation Notes
- Select the correct dust-cap variation before installation
- Designed as a bolt-on suspension upgrade
- No cutting required
- No welding required
- Support the cart securely before beginning installation
- Never work beneath a cart supported only by a hydraulic jack
- Follow the supplied installation instructions
- Verify all suspension and steering hardware is properly tightened
- Adjust shocks as appropriate for the cart and intended use
- Adjust toe and camber after installation
- Perform a complete front-end alignment
- Verify steering through the complete range of motion
- Confirm adequate wheel and tire clearance
- Reinspect and retighten suspension hardware after initial use
A long-travel suspension substantially changes the cart’s steering and suspension system. Installation by an experienced golf cart technician is recommended if you are not comfortable performing advanced suspension work.
What’s Included
The AllSports 6″ Long Travel Lift Kit includes the major components required to transform the factory DS suspension into a premium long-travel system.
Components include:
- Independent long-travel A-arm assemblies
- Fully adjustable performance shocks
- 5/8″ Teflon-lined ball joints
- Genuine Club Car steering rack
- Diamond-plate aluminum skid plate
- Heavy-duty rear lift components
- Required suspension brackets
- Model-specific hardware
- Installation hardware
The exact front hub components vary according to the selected dust-cap configuration.
Wheels, tires, rear springs, and other accessories are sold separately unless specifically included with the kit.
Variation Setup
| Variation | Application |
|---|---|
| Silver Metal Dust Caps | Club Car DS 1997-2003.5 |
| Black Plastic Dust Caps | Club Car DS 2003.5-Up |
Manufacturer SKU Family: ASM-C6 Opts
For your WooCommerce setup, I would leave the parent SKU blank and assign the individual child SKU to each variation if AllSports supplies separate variation SKUs.
Product Specifications
| Specification | Details |
|---|---|
| Brand | AllSports |
| Manufacturer SKU Family | ASM-C6 Opts |
| Product Type | Long Travel Suspension Lift Kit |
| Lift Height | 6″ |
| Compatible Make | Club Car |
| Compatible Model | DS |
| Primary Selectable Fitment | 1997-Up |
| Available Variations | Silver Metal Dust Cap / Black Plastic Dust Cap |
| Silver Dust Cap Fitment | 1997-2003.5 |
| Black Dust Cap Fitment | 2003.5-Up |
| Front Suspension Style | True Independent A-Arm |
| Suspension Travel | Over 8″ |
| Shock Type | Fully Adjustable Performance Shocks |
| Ball Joint Size | 5/8″ |
| Ball Joint Type | Teflon-Lined |
| Toe Adjustment | Yes |
| Camber Adjustment | Yes |
| Steering Rack | Genuine Club Car OEM |
| Skid Plate | Diamond-Plate Aluminum |
| Rear Suspension | Heavy-Duty U-Bolt Configuration |
| Maximum Published Tire Size | 23″ x 11″ |
| Published Wheel Size at Maximum Fitment | 14″ |
| Minimum Wheel Diameter | 10″ |
| Offset Wheels Required | Yes |
| Cutting Required | No |
| Welding Required | No |
| Installation Type | Bolt-On |
| Alignment Recommended After Installation | Yes |
| Country of Manufacture | USA |
Why Buy From Peteโs Golf Carts?
Peteโs Golf Carts has supplied golf cart parts, suspension systems, wheels, tires, and performance upgrades to customers nationwide since 2014.
When you purchase through Peteโs Golf Carts, you receive:
- Expert golf cart fitment assistance
- Help choosing the proper lift height and suspension style
- Support selecting compatible offset wheels and tires
- Responsive customer support before and after your purchase
- Access to coordinatingย suspension and performance upgrades
- Support from a team that works with golf carts every day
