Category: Battery Charger Knowledge
How to Install New Input Control Board On Your EZGO Powerwise Charger

This blog article is to help ease the installation of your new Ezgo Powerwise charger control circuit board. We are talking specifically about the 28667G01 Ezgo OEM Powerwise input control board. designed specifically for the Ezgo Golf Cart Powerwise Battery Charger shown below. Manufacturers part numbers 28732G01, 28732G02 and 28115G01 – G11. These chargers were found on all Ezgo vehicles from 1994 to current that operate with a 36 volt battery system and utilize the TxT 2 pin connector. Also known as the D36 or Powerwise plug.
Ezgo Powerwise Charger Image
Ezgo 36 Volt Powerwise Golf Cart Battery Charger
This is going to be a fairly straight forward installation and you will only need a few basic tools.

Tools required:

  • Pliers
  • Needle Nose Pliers
  • Screw Driver
  • Heat shrink or Electrical Tape
Ezgo Powerwise Charger Illustration Exploded View

INSTALLATION INSTRUCTIONS :

  1. Remove the AC plug from the electrical outlet and the DC plug from the vehicle receptacle.
  2. Open the Charger Cover (1) by removing screws (2). Retain for installation later.
  3. Make a note of the location and color of each wire before disconnecting the wires from the Input Board-Power Control; be sure to connect the wires to the new Input Board-Power Control in the same location that they were removed from.
  4. Remove the Input Board-Power Control (3) by removing the spacer supports (4). Discard the old Input Board-Power Control (3) and retain the spacer supports (4) for installatin of new Input Board-Power Control (3).
  5. Installation is in the reverse order of removal.
IF THIS WAS A HELPFUL HOW TO BLOG POST PLEASE LET US KNOW. COMMENT BELOW AND LET US KNOW ABOUT YOUR SUCCESSFUL INSTALLATION.  Need a new 28667G01 Ezgo Powerwise Input Circuit Control Board in your Golf cart Battery Charger – order today!  
EZGO POWERWISE CHARGER REPAIR OR REPLACEMENT

We get customers all the time that ask us the tough question. Should I repair my Ezgo Powerwise Charger or just replace it? This is something that Pete usually says… “If it is an electrical component and you are not an electrician or seasoned tinkerer just replace it.”

When it makes sense to replace

When it comes to spending time and money on something that you find yourself just standing there afterwards with your fingers crossed hoping it will work – it is best to just replace the charger. Now this comes with a few other caveats because when customers call over the phone and try to explain the problem it has numerous possible causes being the charger needs to rely on the golf carts charging system to be operational as well in order to turn on. Several factors on the golf cart itself can cause the charger not to work or kick on.

Fixing the Ezgo Powerwise Charger

So if you want to take a stab at fixing or at least diagnosing the problem read on….

Dead carts

The biggest one is a completely dead cart. If the batteries in your golf cart are so dead the cart will not run and drive as intended you will need to charge each battery individually with like an automotive charger with clamps to revive before your Ezgo Powerwise charger will kick on if it is operational.

Circuit problems

Now you can also have a bad connection, a blown fuse or a wire in the charge circuit that is not completing the circuit. The easiest way to determine these few things is to get a voltage meter and check a few basic connections and the overall voltage of the golf carts battery bank. When you have six new 6 volt batteries combined in a circuit you will have approx. 38-39 volts. If the cart is not running and driving the voltage is most likely well below 30 volts and possibly why the charger will not turn on. With your handy volt meter you can check this and tick off the box. Yes or No?

Charge circuit

Next step would be to determine if the charge circuit is still complete? Take the positive and negative pins from the volt meter and insert in the cart side powerwise charge receptacle. You should have the exact same voltage you have at the positive and negative most terminals on the battery bank. Example – If the cart has 37.8 volts at the batteries, then you should have 37.7 – 37.8 volts at the charger receptacle. Yes or No?  If yes then the charge circuit is complete and the problem could very well be your Ezgo PowerWise Charger. Now if you don’t get the same voltage you will need to back track the circuit from the charger receptacle to the batteries. Double check all the wires going back to the batteries… work your way backwards with the volt meter until you can narrow down the fault. Golf carts are fairly easy to work on so it should be obvious enough once you can narrow it down a bit and start looking around and chasing wires. It could be as simple as an in-line fuse.

Further checks

Now if all checks out:
  • Running and driving golf cart
  • Advertised operating voltage. (In this case 36v or greater)
  • 36 volts +  at the battery terminals
  • 36 volts + at the charger receptacle
EZGO POWERWISE CHARGER REPAIR OR REPLACEMENT Time to check the charger further.

Find a neighbor

If possible see if someone has another 36 volt Ezgo golf cart  in your neighborhood with the same TxT 2 pin connector. Plug in to see if your Ezgo Powerwise charger works on their golf cart. If not then you can just get out the tools and start taking it apart or plan to replace it.

Corrosion and wear

Usually with these older style transformer based golf cart battery chargers we find they are corroded due to extended periods of time left out in the elements. Some other issues occur when a lighting strike takes place and it can cause a Power Surge that will burn something up quite fast. Usually a fuse will pop first if you have a fusable link in the charger circuit but most chargers do not as is the case with your Ezgo powerwise charger.

Protecting your charger

Pete recommends using a power strip with a breaker built in to plug your charger into to avoid this common issue in South Florida. The power surge will just pop the breaker on the power strip but save you about $500 – $1000 dollars depending on what kind of cart you own.

Circuit Control Board

So next in line is the most common internal part to fail over time is the Ezgo Powerwise Charger Circuit Control Board OEM Part#28667G01 If all other possible issues have been checked and are ok this is usually the problem. It is a fairly simple thing to replace with basic tools like pliers and screw drivers. Should you purchase one and want to learn how to install one here is a how to article that covers the installation

Transformers

Though there are a few other internal components that can cause malfunction or charger not to work. Things like the transformer itself – or relays. Sometimes it is a relay which is easily checked but transformers rarely go out unless the charger got really wet and just shorted out or got corroded over time. Repairing anything is a process your golf cart battery charger is no different.

When to buy a new one?

Usually this is where I ask myself should I bother to try to fix it or just buy a new one? If I use it often and need reliability I would just buy a new Ezgo Powerwise Charger so I don’t  get stuck or worry about if my charger is charging my batteries over night so I can play a round in the morning or not. Or burning up my batteries because it just doesn’t ever seem to shut off. I got plenty of other things in life to worry about. If I can just buy new from guys like Pete I will. Pete not only has great everyday low prices he also has a great Free Shipping Policy – All Orders Over $99 Ship Free! Pete only offers global brands you already know and trust. He just does it For LESS!  He actually stocks ALL the major manufacturers of golf cart battery chargers like DPI, Delta Q, Lester Electrical, Pro Charging Systems, and Quick Charge. So if you are looking to just replace your Ezgo golf cart battery charger follow this thread or continue reading about your golf cart charger and learn about other things you should know    
Things To Know Before Buying A New Golf Cart Battery Charger

We get phone calls and messages all the time from prospective customers wanting to know what is the best golf cart battery charger and how can they determine which one will work in their golf cart. Things To Know Before Buying A New Golf Cart Battery Charger Basically the key features of a golf cart charger are they need to re-charge the batteries in your golf cart. So in order to be able to plug in a charger to do so it will need to be of the same operating voltage and the connector style must be the same. The brand of golf cart you own will determine the style of connector you will need.

Popular Connectors and Voltages

Ezgo

An Ezgo Golf Cart uses either a Crowsfoot connector on its older 36 volt carts, or the D36(TxT Style) connector which is rectangular shaped on the end, rounded on one short side with two pins inside two square holes. Newer 48v Ezgo carts use the triangular shaped 3 pin RXV connector.

Yamaha

Yamaha golf carts use either a two pin Nabson style connector which looks kinda like a toy pair of binoculars , the Newer Style Yamaha carts have a three pin connector with people can say it looks like a triangle shape, or three leaf clover because the corners are formed by a radius.

Club Car

Then we come to the all and ever popular Club Car. Club Car Golf Carts older than 2000 can be 36v or 48v systems and will have either a crowsfoot connector or a round three pin connector. All club cars newer than 2000 usually have the round one. Though two different types of chargers use the round three pin connector.

Find the Year and Model

You will need to determine the year and model of your Club Car golf cart. You can look at the vin# on the cart. Usually found above the pedal assembly below the dash on a white sticker with a bar code or on the passenger side floor post facing the drivers seat. The first 5 or 6 letter/numbers will determine the year. Example A9905 = a 1999 Club Car DS manufactured in the 5th week of production that year. Club Car golf carts newer than 1995 have what is known as an OBC “Onboard Computer” and if this is still functional in your golf carts charging circuit you will require one style charger that uses the three pin connector and if you club car is older than 1995 or if someone bypassed the OBC you will need a different one.

Get help to choose a battery

If you ever need some technical direction to determine the correct charger for your application you can give Pete’s team a jingle at 772-247-GOLF and they will be more than happy to help guide you in the right direction in purchasing the correct charger. Pete’s team is always standing by to help you. Click here to to shop all our Golf Cart Battery Chargers.
Charge Tracking Software For Delta Q iC650 Golf Cart Battery Charger

Get Charge Tracking Software For Delta Q iC650 Golf Cart Battery Charger

Charge Tracking Software For Delta Q iC650 Golf Cart Battery ChargerNow that you finally took the plunge and purchased the all new re-designed Delta Q iC650 Golf Cart Battery Charger. You want to take advantage of one of its key features “Charge Data Tracking”. It is really a cool feature to come from a golf cart battery charger for under a grand. Actually for any charger for that matter. We offer the complete line of Delta Q Battery Chargers on our original site at BatteryPete. Whether you are looking for an industrial battery charger or a Delta Q golf cart charger. Here at Pete’s Golf Carts we are specific so you will only find the 36 volt Delta Q iC650 and 48 volt Delta Q iC650. Anyhow, we still get calls and questions daily about whats what or how to do this or how to do that so here I am again trying to put this blog post together to help you guys out a little more. I got a call yesterday for a cool cat – Ex-military tech that wanted to know…. How Do We Get Get Charge Tracking Software For the Delta Q iC650 Golf Cart Battery Charger. Usually I am right there with the answers whatever someone my fire my way but this time I was stumped! So I did some research after work and made a few phone calls to get the info my new friend needed. The Delta Q iC650 is a all new redesigned unit built on the QuiQ charger legacy for Delta only better than ever. The dimensions have come down, the internals are fixed, the thing is super rugged durable. You can watch a crazy clip on one of the product pages where they demonstrate just how so.  Now that we got the basics out of the way and gave you a laugh lets get down to the specifics and get technical. As we know the Delta Q iC650 is a digital smart charger capable of charging any mainstream battery technology (chemistry) like Lead Acid, AGM, Gel and even Lithium. It is handled internally by a pre-programmed algorithm specific for your battery type. The boys at Delta Q Technologies have spent years developing different algorithms for 100’s of batteries. Which only happens after doing tons and tons of R&D tracking charge and discharge data. Now they have once again set the bar and put that power of knowledge in your hands. This will allow you to see first hand how the batteries in your cart are being charged and reflect on the actual physical properties that take place in any given charge cycle. Example – They are getting really hot, boiling even! Don’t seem to be charging 100%. The days of old – relying on your sense of smell or touch are to determine charging characteristics are over. You can follow the link provided here to Get Charge Tracking Software For Delta Q iC650 Golf Cart Battery Charger. Download the official Delta Q Software (IDAT) Simple IC Data Analysis Tool  for free. All IC Series chargers record data such as capacity returned, charge cycle completion or interruption, and the charge profile being used. This data is useful in vehicle or machine diagnostics. The software will enable you to easily view and understand charge tracking data from your IC Series battery chargers. Continue to learn about Delta Q Golf Cart Battery Chargers. Some of the features and benefits that make them hands down one of the best golf cart chargers on the planet. Please leave a review, reply or response to this blog article if you found it to be informative and useful. Power On… Pete  
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